Introduction

Template: The core of the plastic coated template board is made of high-grade eucalyptus wood foundation material, ensuring that each piece has no scars, knots, or holes. The board is coated layer by layer with glue to ensure that there is no hollowing or cracking of the glue on each board.

The surface is covered with a plastic surface film made of PP material by first punching holes and then embedding them with hot melt and strong pressure. It has the advantages of not easily absorbing water, not easily deforming, not easily rotting, long service life, high strength, less application of release agent, beautiful concrete forming, good insulation to reduce water loss, and improve concrete strength.

Square tube: The main profile is 48 * 48mm square tube, made of Q1350 alloy military grade steel made of Fangyuan special steel material. It has the characteristics of high strength, light weight, not easy to deform, strong weather resistance, corrosion resistance, simple maintenance, long service life, and low cost.

Only using pipes and plates can complete the formwork of a project, truly realizing the universal use of one pipe, significantly reducing material loss, idle materials, work intensity, labor costs, maintenance costs, and greatly improving quality. The cost-effectiveness exceeds any existing formwork method, and the comprehensive cost is reduced by more than 35%.

Prefabricated custom template (from one board to the top) without plastering process

1. The non plastering process has the characteristics of simplicity, environmental protection, and economy. In traditional wall plastering treatment, the labor and material costs are about 30 yuan per square meter. The plastering process is cumbersome and time-consuming. Improper operation can cause hollowing and cracking of the wall, which requires maintenance in the later stage and generates a large amount of garbage and waste.

2. Fangyuan prefabricated customized template (one board to top system) uses double-sided laminated template, which has good wall forming effect, and the demoulding effect and size meet the requirements of no plastering. When supporting the formwork, it is necessary to make groove pressing on the template, which facilitates the secondary masonry and hanging of the net. After painting, it fits perfectly with the poured wall without cracking.

3. While saving materials and labor, the plastering free process can greatly shorten the construction period and save other rental material costs for the general contractor.

Scope of Materials

Wall materials: including templates and square tubes, processed accurately using CNC equipment according to the drawings, including special steel square tubes, assembly accessories, reinforced steel back ribs, positioning sleeves, sealing angle irons, dowel pins, external wall embedments, and height adjusters, all main materials and some consumables.

Beam material: including all main materials such as three layers of early dismantling heads at the bottom of the beam, one layer of early dismantling suspension at the bottom of the beam, three layers of beam bottom plates, and one layer of beam supports.

Top plate material: Early dismantling mode: including three layers of early dismantling heads, three layers of late dismantling belts, one layer of early dismantling formwork, one layer of main keel, and one layer of keel early dismantling suspension (if the project department does not allow early dismantling, three sets of top plates will be provided, and the unfolded surface of the entire layer of formwork will be increased by 50 yuan/M2, with an additional rent of $10).

Basically, except for consumables and racks, we have all the materials available. You can choose any one of the beams, slabs, or walls, or use the entire solution. All materials are provided according to the drawing requirements, and workers can assemble them directly on site without modification. If there are quality or confusion issues, the materials will be replaced, and a technician can be sent to provide on-site guidance.

Process application

Square tube: The main material is square steel square tube, which can replace any main material outside the template in traditional formwork technology, such as square wood, square tube, round tube, fasteners, beam clamps, steel back ribs, etc. It can be spliced into any size of 50 cm or more, and can also be used for internal and external frames, climbing frames and other applications. And it can be applied to the formwork of all structures, such as pipe galleries, civil air defense, slope protection ditches, basements, residential buildings, office buildings, schools, hospitals, factories, as well as self built houses, villas, etc.

Comparison with the advantages of traditional wooden molds

1. Factory mold matching is more precise, material loss is reduced, on-site civilized construction material cleaning is reduced, worker calculation time is reduced, management personnel's workload for answering questions is reduced, sawing safety hazards are eliminated, work-related injury risks are reduced, and construction site energy consumption is saved.

2. Reduce the use of mortar materials for foot joint sealing, manual joint sealing, and eliminate labor and electricity costs for cleaning in the later stage. Reduce the transportation and disposal of construction waste, eliminate chiseling and repair, reduce concrete waste, and minimize the waste of manual materials for painting.

3. Reduce labor costs, lower operational difficulty, reduce reliance on carpenters, have high material strength, aesthetically pleasing size standards, and significantly improve molding effects.

4. Reduce material loss, eliminate the use of square timber, improve the service life of formwork, and significantly reduce carbon emissions and energy consumption.